Kinetic Communications inaugurates a fully automated EV motor controller facility in Pune with 180,000 units/year capacity, featuring SMT, AOI, and Industry 4.0 compliance.
Key Highlights:
✅ New automated manufacturing line inaugurated on July 1, 2025, at Pune facility.
✅ Production capacity: 300 units per shift, scaling to 180,000 units annually (two-shift operations).
✅ Cutting-edge features: SMT assembly, AI-driven quality checks, Industry 4.0 compliance.
✅ Supports EV functionalities: Regenerative braking, cruise control, hill-hold assist, and energy optimization.
✅ Zero PPM defect target with automated testing & inspection systems.
Kinetic Communications Unveils State-of-the-Art EV Motor Controller Unit Facility
Kinetic Communications Limited, a part of the Kinetic Group, has inaugurated a fully automated manufacturing line for Electric Vehicle (EV) Motor Controller Units (MCUs) in Pune. The facility was launched by Padmashri Dr. Arun Firodia (Chairman, Kinetic Group), along with Director Deepak Shikarpur and Vice Chairman Ajinkya Firodia, marking a major leap in India’s EV electronics manufacturing capabilities.
What Does the New Facility Produce?
The Motor Controller Unit (MCU) is a critical component in EVs, acting as the “brain” that regulates:
✔ Power flow between the battery and motor.
✔ Acceleration, braking, and energy efficiency.
✔ Advanced features like regenerative braking, cruise control, and hill-hold assist.
Manufacturing & Automation Capabilities
The facility incorporates Industry 4.0 smart manufacturing with:
🔹 Surface Mount Technology (SMT) lines – 40,000 components/hour placement speed.
🔹 Automated Optical Inspection (AOI) & 3D Solder Paste Inspection (SPI) for precision.
🔹 In-Circuit Testing (ICT) and end-of-line validation for zero defects.
🔹 Lead-free dual wave soldering for eco-friendly production.
Ajinkya Firodia, Vice Chairman, Kinetic Group, stated:
“This facility brings intelligence, speed, and scalability to EV electronics manufacturing, aligning with global benchmarks.”
Make in India & Global Competitiveness
- 100% automated assembly reduces human error and enhances efficiency.
- Alternate production lines ensure uninterrupted supply during demand surges.
- Aims to position India as a hub for high-precision EV electronics.
Deepak Shikarpur, Director, Kinetic Communications, emphasized:
“This facility showcases India’s capability in advanced electronics manufacturing, supporting the ‘Make in India’ vision.”
Market Impact & Future Goals
- Revenue potential: Building on past ₹100+ crore earnings in automotive electronics.
- Supplying OEMs in India’s rapidly growing EV sector.
- Cost efficiency through automation and smart process optimization.
- Workforce upskilling in AI-driven manufacturing technologies.
Conclusion
The new Kinetic Communications MCU facility reinforces India’s position in high-tech EV component manufacturing. With automation, zero-defect targets, and scalable production, the company is set to become a key supplier for India’s booming electric vehicle industry.
Stay tuned for more updates on Kinetic’s EV innovations!
