Aludecor Manufacturing Units in Haridwar : Powering India’s Architectural Revolution.

Aludecor Manufacturing Units in Haridwar : India’s largest ACP manufacturer operates 3 SIDCUL units with 350+ jobs, exporting fire-rated panels globally from Uttarakhand hub.

Comprehensive Overview of Operations

Facility Specifications

🏭 Unit 3 (Flagship Plant)

  • Location: IIE SIDCUL, Ranipur, BHEL, Haridwar
  • Area: 35,000 sqm (8.6 acres)
  • Capacity: 22,000 metric tons aluminum coating/year
  • Investment: ₹110 crore

📊 Production Network

UnitPlot No.Key Focus
195-97, Sector VCore ACP production
231A, Sector 11Specialty coatings
3IIE SIDCULHigh-volume coil coating

Strategic Advantages

Raw Material Efficiency:

  • Processes 8-meter wide aluminum coils (industry-leading)
  • 98% material utilization through precision cutting

Quality Infrastructure:

  • Class 1000 clean rooms for premium finishes
  • 12-stage quality control process

Sustainability Leadership:

  • Zero Liquid Discharge ETP plant
  • Solar-powered coating lines (1.5MW capacity)
  • Aluminum scrap recycling program

Market Impact & Innovation

Product Portfolio

🏗 Architectural Solutions:

  • Fire-rated ACPs (B1, A2 grades)
  • Antimicrobial panels for healthcare
  • 3D textured finishes

🚀 Industrial Applications:

  • HVAC cladding systems
  • Modular prefab structures
  • Solar panel backing sheets

Employment & Skill Development

👷 Workforce:

  • 350+ direct jobs
  • 70% local hiring from Uttarakhand

🎓 Training Initiatives:

  • Partnership with CIPET Haridwar for polymer training
  • Robotic welding certification programs

Operational Excellence

Technology Stack

Advanced Coating Lines:

  • PVDF & Nano coatings for weather resistance
  • Digital color matching (Pantone certified)

🔬 Testing Capabilities:

  • Salt spray testing (2000+ hours)
  • Fire resistance testing (BS/EN standards)

Logistics Network

🚛 Supply Chain:

  • Dedicated rail siding for raw material delivery
  • 24-hour dispatch to NCR projects

Financial & Growth Metrics

📈 Capacity Utilization:

  • Current: 18,000 MT/year (82% of total capacity)
  • Export Potential: 30% output to Middle East/ASEAN

💰 Revenue Contribution:

  • 40% of Aludecor’s national production
  • ₹800 crore+ annual turnover from Haridwar units

Certifications & Compliance

Quality: ISO 9001, ISO 14001
🔥 Safety: FM Global certified fire ratings
🌱 Green: IGBC Green Factory Pilot Participant


Future Expansion Plans

🔹 Phase 4 (2026):

  • Additional 15,000 MT capacity
  • AI-driven defect detection systems

🔹 R&D Focus:

  • Self-cleaning photocatalytic panels
  • Integrated PV solar panels

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