Aludecor Manufacturing Units in Haridwar : India’s largest ACP manufacturer operates 3 SIDCUL units with 350+ jobs, exporting fire-rated panels globally from Uttarakhand hub.
Comprehensive Overview of Operations
Facility Specifications
🏭 Unit 3 (Flagship Plant)
- Location: IIE SIDCUL, Ranipur, BHEL, Haridwar
- Area: 35,000 sqm (8.6 acres)
- Capacity: 22,000 metric tons aluminum coating/year
- Investment: ₹110 crore
📊 Production Network
| Unit | Plot No. | Key Focus |
|---|---|---|
| 1 | 95-97, Sector V | Core ACP production |
| 2 | 31A, Sector 11 | Specialty coatings |
| 3 | IIE SIDCUL | High-volume coil coating |
Strategic Advantages
✔ Raw Material Efficiency:
- Processes 8-meter wide aluminum coils (industry-leading)
- 98% material utilization through precision cutting
✔ Quality Infrastructure:
- Class 1000 clean rooms for premium finishes
- 12-stage quality control process
✔ Sustainability Leadership:
- Zero Liquid Discharge ETP plant
- Solar-powered coating lines (1.5MW capacity)
- Aluminum scrap recycling program
Market Impact & Innovation
Product Portfolio
🏗 Architectural Solutions:
- Fire-rated ACPs (B1, A2 grades)
- Antimicrobial panels for healthcare
- 3D textured finishes
🚀 Industrial Applications:
- HVAC cladding systems
- Modular prefab structures
- Solar panel backing sheets
Employment & Skill Development
👷 Workforce:
- 350+ direct jobs
- 70% local hiring from Uttarakhand
🎓 Training Initiatives:
- Partnership with CIPET Haridwar for polymer training
- Robotic welding certification programs
Operational Excellence
Technology Stack
⚙ Advanced Coating Lines:
- PVDF & Nano coatings for weather resistance
- Digital color matching (Pantone certified)
🔬 Testing Capabilities:
- Salt spray testing (2000+ hours)
- Fire resistance testing (BS/EN standards)
Logistics Network
🚛 Supply Chain:
- Dedicated rail siding for raw material delivery
- 24-hour dispatch to NCR projects
Financial & Growth Metrics
📈 Capacity Utilization:
- Current: 18,000 MT/year (82% of total capacity)
- Export Potential: 30% output to Middle East/ASEAN
💰 Revenue Contribution:
- 40% of Aludecor’s national production
- ₹800 crore+ annual turnover from Haridwar units
Certifications & Compliance
✅ Quality: ISO 9001, ISO 14001
🔥 Safety: FM Global certified fire ratings
🌱 Green: IGBC Green Factory Pilot Participant
Future Expansion Plans
🔹 Phase 4 (2026):
- Additional 15,000 MT capacity
- AI-driven defect detection systems
🔹 R&D Focus:
- Self-cleaning photocatalytic panels
- Integrated PV solar panels